Haverhill, UK
Commercial Scale Spray Drying & Continuous Flow Chemistry API Production
Codis Haverhill is a world-class manufacturing facility located in Suffolk county, UK, with a long-standing track record in pharmaceutical production and global supply. Purpose-built and continuously upgraded, the site specializes in spray drying for the production of complex APIs, co-processed excipients and spray dried solid amorphous dispersions with full cGMP compliance, robust environmental controls, and a strong safety culture.
Capabilities at a Glance
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Commercial-Scale Aqueous & Solvent-Based Spray Drying
The site is capable of aqueous and solvent-based processing from laboratory to commercial scale with integrated real-time PAT (Process Analytical Technology), ensuring superior process control, safety, and product consistency. All spray dryers can handle solutions, suspensions, or emulsions.
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Specialized API Manufacturing
Haverhill is the most experienced site globally for the production of Sevelamer, a polymer-based API for management of hyperphosphatemia. With over 20 years of dedicated manufacturing experience, the site features two separate production lines for the production of Sevelamer Hydrochloride and Sevelamer Carbonate.
A Legacy of Excellence, Now Part of Codis
Previously operated by global pharmaceutical leaders, the Haverhill facility brings decades of operational experience and technical depth to the Codis network. Under Codis, the site continues to evolve as a center of excellence for aqueous- and organic-based spray drying solutions.
Contact UsThe Right Scale for Every Phase & Every Program
From product for gram-scale feasibility studies to multi-ton commercial runs on the world’s largest pharmaceutical spray dryer, Codis offers a seamless continuum of capacity. Integrated scale-bridging models, identical control philosophies, and dedicated tech transfer teams ensure that each process performs predictably as it transitions from clinical supply to full-scale commercial campaigns—whether you require a single engineering lot or sustained and reliable commercial supply.
Quality, Compliance & Regulatory Excellence
Facility Highlights
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Location:
Haverhill, Suffolk county, UK – strategic proximity to Cambridge and major logistics corridors.
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Facility Size:
100,000 sq. ft. of cGMP floor space
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Commercial Products:
* Sevelamer Carbonate * Sevelamer Hydrochloride
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Spray Drying:
laboratory to 100’s metric tons annually
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Utilities & Support:
WFI system, Grade D cleanrooms, clean steam generation, air handling units (AHUs), and dedicated utilities for critical operations
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Laboratories:
On-site QC and analytical testing support full product lifecycle needs
Discover Codis
Explore how Codis applies its expertise in spray drying, microencapsulation, continuous granulation, final dosage forms, and functional products to meet your formulation and manufacturing needs.
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Commercial Spray Drying
Full lifecycle, development, and production expertise for high-volume commercial aqueous spray drying.
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Codis Amorphous Solid Dispersion (ASD)
Industry-leading know-how to design, scale, and manufacture amorphous solid dispersions for improved bioavailability of poorly soluble compounds.
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Microencapsulation
Proprietary microencapsulation processes to improve taste, odor masking, stability, or release profile.
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Continuous Granulation
Continuous high-shear granulation to improve flow, compressibility and disintegration.
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Organic & Polymer Chemistry
Advanced organic synthesis and polymer engineering, enabling robust, scalable manufacturing.
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Analytical Services
State-of-the-art instrumentation combined with data-science–driven PAT to provide method development, validation, release, and stability testing services.
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Final Dosage Forms
Leading global experts in direct compression and two-piece encapsulation products for vitamin, mineral and supplement markets.
Codis Insights & Updates
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Connect with us to explore how our particle engineering, commercial spray drying, formulation, and advanced manufacturing capabilities deliver high-quality, dependable supply for even the most challenging products.